CAPABILITIES

Integrated manufacturing capabilities built for precision and reliability

At a Glance
  • In-house PDC die design and manufacturing

  • Optimised gating and cooling systems

  • Structured design validation processes

  • Precision machining and assembly

  • Trial validation before serial production

  • Lifecycle-focused tooling management

Pressure Die Casting Dies at Arihanth Pro BuildCon are not developed as standalone tools — they are engineered as integral components of a controlled and accountable manufacturing system.

Pressure Die Casting (PDC) Dies

Engineered for High-Volume Aluminium Casting Performance

Pressure Die Casting Dies are critical to achieving dimensional accuracy, structural integrity, and consistent surface finish in aluminium casting applications. At Arihanth Pro BuildCon, we design and manufacture PDC dies that are built for repeatability, durability, and predictable production performance.

Our in-house toolroom integrates design, machining, validation, and commissioning processes to ensure complete alignment between die development and casting operations.

High-precision PDC dies designed for repeatable aluminium casting under controlled production conditions.

Design & Engineering Approach

Our engineering team begins with a detailed review of component geometry, alloy selection, wall thickness distribution, and tolerance requirements. This structured analysis informs die configuration, runner system design, cooling strategy, and structural reinforcement requirements.

Simulation-driven evaluation and practical production experience guide our approach to:

  • Optimising metal flow
  • Reducing turbulence and porosity risks
  • Enhancing heat dissipation
  • Improving dimensional stability

Design decisions guided by performance, durability, and cycle efficiency.

The objective is to deliver dies that support consistent casting quality across high production volumes.

Manufacturing & Machining Capabilities

Our toolroom is equipped to machine complex die components with precision. Controlled machining processes ensure accurate cavity formation, proper alignment of die halves, and reliable integration of moving elements. Close coordination between machining and assembly teams ensures that every die undergoes dimensional verification before commissioning.
Integrated machining and assembly processes for dependable die performance.

Tool Validation & Commissioning

Before full-scale production, dies undergo trial runs and performance evaluation. This validation stage helps fine-tune cooling parameters, injection conditions, and cycle optimisation to achieve stable output quality.

We focus on:

  • Dimensional verification of initial castings
  • Surface finish assessment
  • Cycle time stabilisation
  • Performance repeatability

 

This disciplined commissioning process ensures that dies transition smoothly into serial production.

Tool Life & Maintenance Considerations

PDC dies are engineered with long-term operational performance in mind. Material selection, heat treatment, and wear-resistant design elements contribute to extended tool life under demanding casting conditions. Our maintenance framework includes periodic inspection, refurbishment planning, and performance monitoring to minimise unexpected production interruptions.